5 Geotechnical Red Flags That Will Cost Contractors Money on a Job

What to Look For in a Geotechnical Report Before It Impacts Cost and Schedule

By Nathan McNallie/MCS Geotechnical Engineering

Introduction

Most geotechnical reports don’t look like they’ll cost you money.

They’re organized, technical, and full of recommendations that seem straightforward. But buried in those details are assumptions and conditions that can quietly drive cost, delay schedules, and create problems once construction starts.

The issue is rarely that the report is “wrong.”
More often, it’s how certain conditions are interpreted—or not fully understood—before the work begins.

Here are five red flags worth paying attention to.

1. Wide Boring Spacing (Limited Data)

Borings are not a complete picture of a site—they’re sample points.

If those points are spaced far apart, you’re relying on interpretation between them. Soil conditions can change quickly, even over short distances.

Why it matters:

  • Unexpected undercut

  • Unplanned stabilization

  • Delays while conditions are re-evaluated

What to look for:

  • Large gaps between boring locations

  • Different soil profiles from one boring to the next

2. “Suitable Soils” Without Clear Criteria

“Suitable soils” sounds straightforward, but it often isn’t defined clearly.

Suitability can depend on:

  • moisture content

  • compaction

  • gradation

  • field conditions at the time of construction

Why it matters:

  • Disagreements in the field

  • Over-excavation to “be safe”

  • Rework when assumptions don’t hold

What to look for:

  • Vague language without measurable acceptance criteria

3. Groundwater Not Fully Addressed

Reports often note groundwater, but not always how it behaves.

Conditions can change with:

  • weather

  • excavation depth

  • drainage and site disturbance

Why it matters:

  • Dewatering requirements

  • Slower production

  • Subgrade instability

What to look for:

  • “Groundwater not encountered at time of drilling”

  • Limited discussion of seasonal variation

4. Uniform Recommendations Across the Site

When one recommendation is applied everywhere, it may be simplifying real variability.

Most sites don’t behave uniformly.

Why it matters:

  • Treating good soil like bad soil

  • Missing localized issues

  • Overbuilding or under-preparing

What to look for:

  • Single bearing values or undercut depths applied site-wide

5. Conservative Recommendations Without Context

Conservative design is often appropriate—but without context, it can drive unnecessary cost.

Some recommendations are written for worst-case conditions without distinguishing what’s typical.

Why it matters:

  • Larger foundations than needed

  • Excessive undercut or stabilization

  • Increased material and labor costs

What to look for:

  • No explanation of variability or confidence level

  • No distinction between typical vs. worst-case conditions

Conclusion

Geotechnical reports are not the problem—misinterpretation is.

Most cost impacts come from:

  • assumptions being treated as guarantees

  • variability being overlooked

  • conservative recommendations applied without context

Catching these red flags early doesn’t eliminate risk, but it allows for better planning, clearer expectations, and fewer surprises once construction begins.

About MCS Geotechnical Engineering

MCS Geotechnical Engineering provides independent consulting focused on geotechnical report review, risk identification, and construction-phase advisory. The goal is simple: translate subsurface information into practical, buildable decisions that reduce risk and control cost.

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